Tuesday, October 20, 2015

Supply Cabinets - Another No Cap No-No?

My previous article, Another No-Cap No-No (part 2), uses satire to contrast two similar contracts, a rental agreement for a vehicle and a rental agreement for supply cabinets. A Supply Chain Manager or Materials Director is asked to approve a terribly structured contract; rent a new vehicle for over 30% more than its purchase price then give it back to the dealer at the end the five-year term.  A $36,000 car became a $46,800 vehicle that will be returned to the dealer when the term has ended.  Maintenance contracts, taxes, and other fees are additional costs.  Banks and leasing companies offer far better options. 

Rent this $36,000 Dodge Charger for only $46,000
-Renter Responsible for Maintenance and Taxes
-Must Return at the End of Contract
-Renew at the End of Term for 3 Years
Total Payout = Great Deal, just over $93,600 
Then, Another No-Cap No-No 2 turns sharply from the vehicle, in that case, a Dodge Charger, to satirize that straight rental agreements for supply cabinets,  “So you do have supply cabinets?”

It seems that this is one hard case to crack, despite pointing to the huge expenses  incurred even after “hard" negotiations.  The longer the term or the more renewals the deals tend to be worse for the buyer. Vendor supplied  cabinet rentals just don’t seem to get the same scrutiny as comparative equipment acquisitions despite how excruciatingly bad these contracts tend to be for the buyers.  In fairness, these rental programs appear to make life easy.  There is no easy button to hit here.  Presenting other options is viewed as risky, getting unwanted questions.  So, rentals remain a default play at a huge expense.   

First, managers tend to focus on Annual Percentage Rate, APR, instead of markup.  Personally, I prefer to view term agreements simply stated as markup.  Markup does tend to ring of wholesale and retail – the need to create profit.  The term also refers to total cost.  A low APR does not mean less cost.  In contrast, markup shows the dollar amount that will be paid in rental fees and applicable buy-out in comparison to the purchase price.  In this scenario, less versus greater cost becomes more obvious.  Second, the purchase price is a markup.  The rental imposes an additional markup.  So, to be clear, we are talking the markup on a markup. 

Below is one line on a typical highly discounted supply cabinet proposal.  In this case, there is no buy-out nor will ownership pass to the customer.

A vendor may offer to upgrade current software and extend the contract at the current monthly fee.  The markup actually grows.
Granted, the software adds some value to the operational side and Net Asset Value.  How much value is arguable, but it’s really beside the point of rental cost.  Any increase in value that the software adds can exist despite the acquisition method.  Going back to the example of the car gives a perspective on such value.  The Dodge Charger has a software – aided eight speed transmission.  Suppose that dealer upgrades the software to potentially obtain better gas mileage and deliver more torque but does not touch the transmission hardware at all.  The price: keep the same rental fee for another three years.

Switching back to an actual supply cabinet rental, that means the buyer will pay $52,800 over eight years for a cabinet that cost $25,000 .  There are situations where the markup runs more than 200% over the sales price, $105,000 in this case for a $25,000 asset.

Oh the inculcated incorrigibility of this common vendor business practices:
  1. Does that sound like a best practice?
  2. Should rental be the default position?
  3. Does extending the term for a software upgrade summarily justify continuing such rental agreements?

For the last points of a very costly  deal, remember, the proposal is for only one double cabinet.  How many cabinets, double or otherwise, are there is your hospital or IDN? Additionally, compare the markup of the equipment below which reflects the same markup for supply cabinet rentals.  The last system, Cost Cutting Supply Management System, is meant to help significantly reduce inventory cost.  
Hardy AMC has partnered with CHG-Meridian to apply the principles of Life-Cycle Asset Management and TCO analysis to extract clients from this quagmire to a money saving position:
  1. Reduced total cost of ownership and current markup status
  2. Passive RFID, for inventory control
  3. Inventory in one place, with quantity, type, and Net Asset Value
  4. Leave a comment with your contact information or email alfordhardy@gmail.com

Covering Your Assets by Exposing the Butt-Ugly Truth
http://assetmanagementhc.blogspot.com/2015/10/supply-cabinets-another-no-cap-no-no.html





6 comments:

  1. These automated supply cabinets (I assume that's what you are talking about here) are a huge waste of money. While the automated medication cabinets offer value and benefit, based on the testimony I have heard from supply chain directors, the supply cabinets are a bust. Compliance is low (the old garbage in - garbage out adage), they are very inefficient from a space/storage point of view, and they cost a fortune. I heard one Supply chain director at AHRMM illustrate how they removed 50 automated cabinets in their ED, replaced them with a simple kanban system, and the outcome was that nurses stopped hoarding supplies, space was gained, supply usage was accurately managed and they saved $250k a year i rental costs. Simple high-density storage solutions, utilizing kanban methodology with flexible storage options and configurations are the best answer for managing supplies.

    If you want a solution that captures charge capture and manages high-cost supplies, there are RFID systems that don't need cabinets (they turn the entire supply room into a cabinet) and that supply utilization information is captured at the point-of-care. For commodity supplies, automated cabinets are a complete waste of money.

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    1. Glenn, thanks. I am definitely a fan of kanban. For those who choose to remain with supply cabinets, reducing the fortune spent is key. Fiscal and physical asset management, one shouldn't exist without the other. How one buys is as important as what one buys, especially in the case of RFID.

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  2. Excellent points Al. I recommend RFID only for the high-value items where security and individual track & trace is important. What's nice is that kanban can be used without RFID, even as a manual solution to manage supply replenishment (although using a simple barcode scanning cloud-based software solution provides valuable supply usage data). Charge capture should always be at the point-of-use, not from an automated cabinet when items are removed.

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  3. What do you think about RFID Enabled Cabinets?

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  4. RFID Enabled Cabinets were a good idea when there were no other options. Since there are solutions now that can enable an entire room or area with Passive RFID capabilities, I find RFID cabinets no longer the best solution for managing high-value assets. The ability of solutions to integrate with the clinical software and document the item usage at the point-of-use provides a much more accurate method of charge capture, traceability, and inventory replenishment (for the high-value items) - especially as many of the device manufacturers have finally begun to tag their inventory so the hospital does not need to go through this process. Also, since most supply items are not high-value, the provider can focus on the best way to store and manage ALL of their supplies in an efficient method that utilizes space in the most efficient manner - rather than dividing the high-value items from the non-chargeable/traceable. These items can be replenished through a kanban system that is low-tech and inexpensive.

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  5. RFID Tags from the manufacturer or distributor... how many years behind with that are we in healthcare? Checkout Covering Your Assets by Exposing the Butt-Ugly Truth, http://www.amazon.com/Covering-Assets-Exposing-Butt-Ugly-Truth-ebook/dp/B007OM83GU/.

    While automated supply cabinets may not be the best way to manage certain items, customers signed and continue to sign contracts under the term discussed in the article at very high cost. How do you think this happens?

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